How To Reduce Weight In A Van Build

Jade - VLB

Weight is one of the most important yet overlooked factors of a van build out. Below I share my top tips on ways to consider reducing those kilograms!

My biggest tip here is compromise, to give you just one example I had to choose between an oven or a wood burner, as I could not justify the weight of both of these large items. Weight distribution is also highly important, and getting the balance right with heavy items is definitely worth considering at the design stage of the build process. For instance, I built out my van predominantly on one side, but to counteract this I stored my heavy AGM batteries and built a one sided roof rack on the opposite side.


Windows

You could reduce the overall weight of your van by considering the amount or size of the windows that you put in to your build (glass is pretty heavy) 
Windows are great for allowing light in to the space and bringing the outdoors in, but they can also cause a number of issues including condensation, heat loss, or even too much heat on those hot days, where many windows in a van can make it feel like a green house!   
 
Batteries & Solar

Lithium batteries are the real deal when it comes to van builds and can be far lighter than other batteries on the market, however, be prepared, as it is not just the van that is going to be a lot lighter - your wallet definitely will be too! (all be it a very good investment)

When considering solar we are a huge fan of flexible solar panels, you can save a considerable amount of weight here, for example a standard 160w solar panel can be around 15 - 20kg as apposed to a flexible which are around 3-10kg depending on brand. Flexible panels can be a controversial subject in van conversions, however if mounted correctly with adequate ventilation there should be no cause for concern!

Walls & Ceiling 

Consider using a lightweight alternative to wood, for example, we use hollow soffit cladding quite often, we discovered this on the off chance as Wayne had lots left over from a housing project
(this type of cladding is typically used for the outside of buildings)
We continued using it mainly because it is very light compared to wood but also has many other benefits: 

Light weight & long lasting (won't swell or bow like wood)
Easy to clean and waterproof 
The hollow core creates another cavity providing better insulation properties 
Available in long lengths 
No screw holes visible
No sanding, painting or staining required
In the UK, Eurocell is a great brand for this type of cladding. Although they are selling plastics with in the building industry, this company does care about the environment, and the steps they are taking to ensure this went a long way for me when choosing a supplier of this product.

Worktops & Tables 


Chunky wood used through out the van is going to weigh you down, especially if you have cladded your walls in wood! Try to use thinner or more narrow cuts of wood or consider bamboo which is a lighter and more sustainable choice. For the worktop depth I always try to think 'van size' and not house, this was one of the methods I used to create a more open feeling in my van.


Flooring 


Great light weight solutions here include vinyl or laminate flooring, or you could look into hardwearing carpet for a more homely feel! Marine products can also be the perfect choice for van life due to the light weight, non slip and durable options available.


Minimalism


If you are about to move in to your tiny home for full time van life, then chances are you have already downsized and had a good old clear out! Van life for me personally was about making space for the more important things in life, which includes experiences and not possessions.


I keep my small space and the items in it very minimal and try to use multi purpose items where possible, for instance, friendly soap have a hair, clothes and body bar which cuts 3 items in to 1. By adopting this approach on other items in your van it can reduce your total number of possessions and help the overall weight. 

I hope you found this helpful, if you have any tips to share please comment below, or join our community over on YouTube or Instagram for more!


 ~Jade x


*Blogs are opinion based by each writer*

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